Method of manufacturing dynamic pressure bearing having large load-carrying capacity and preventing damage of opposite surface

ABSTRACT

A dynamic pressure bearing has a large load-carrying capacity, and a ridge portion defined between adjacent grooves is prevented from damaging an opposite surface. The bearing includes an axial bearing surface having dynamic pressure generating grooves formed thereon by plastic working. The bearing has ridge portions defined between the adjacent dynamic pressure generating grooves. A top end of the ridge portion has rounded edge portions and a flat bearing surface defined between the edge portions. Since the edge portions of the top end are rounded, an opposite surface is prevented from being damaged. Further, the presence of the flat bearing surface defined between the edge portions results in increased load-carrying capacity.

This is a divisional application of Ser. No. 08/586,402, filed Jan. 16, 1996, now U.S. Pat. No. 5,628,568.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates to a method of manufacturing a dynamic pressure bearing having an axial bearing surface formed with dynamic pressure generating grooves.

2. Description of the Prior Art

Hitherto, a dynamic pressure bearing of this type has been such that, as shown in FIG. 3, an axial bearing surface 51 has dynamic pressure generating grooves 52, 52 . . . formed thereon by press working of the axial bearing surface 51.

The dynamic pressure generating grooves 52, 52 . . . formed simply by press working have a drawback that each ridge portion 53 defined between the adjacent dynamic pressure generating grooves 52, 52 is tapered toward a direction in which it projects and, in addition, a projecting end or top end 53A of the ridge portion 53 is rounded all over so that the top end 53A which is to function as a bearing surface is not flat. Therefore, there occurs a problem that the dynamic pressure generating grooves 52 could only generate a small dynamic pressure, which results in a small load-carrying capacity.

Another known type of dynamic pressure bearing is such that, as shown in FIG. 2A, an axial bearing surface 61 has dynamic pressure generating grooves 62, 62 . . . formed thereon by etching of the axial bearing surface 61. In this case, a top end 63A of a ridge portion 63 defined between the adjacent grooves 62 and 62 is not rounded or arcuately curved all over and contains a larger flat surface area than in the case of the first mentioned type of dynamic pressure bearing. This type of dynamic pressure bearing, therefore, can provide a larger load-carrying capacity than does the former type of dynamic pressure bearing.

In this instance, however, as shown in FIG. 2A, a projection 65 is likely to be formed on an edge portion of the top end 63A of the ridge portion 63 as a result of the above mentioned etching. There occurs a problem that such a projection 65 may damage an-opposite surface.

With a view to solving this problem, it may be conceived that each ridge portion 63 as shown in FIG. 2A is subjected to lapping such that the top end 63A of the ridge portion 63 is subjected to abrasion. By this treatment it is possible to eliminate any projection 65 present on the top end 63A of the ridge portion 63 as shown in FIG. 2B. However, the fact that the top end 63A is arcuately curved as a whole involves a problem that the load-carrying capacity is substantially reduced.

SUMMARY OF THE INVENTION

An object of the present invention is therefore to provide a method of manufacturing a dynamic pressure bearing which has a large load-carrying capacity and which prevents each ridge portion defined between adjacent grooves from damaging a surface opposite to a bearing surface.

In order to achieve the aforementioned object, the present invention provides a dynamic pressure bearing comprising:

dynamic pressure generating grooves formed in an axial bearing surface by plastic working;

ridge portions respectively defined between the adjacent dynamic pressure generating grooves, wherein

a top end of each ridge portion has rounded edge portions and a flat bearing surface defined between the rounded edge portions.

In the dynamic pressure bearing formed by the invention, each ridge portion defined between the adjacent dynamic pressure generating grooves is such that the edge portions of the top end of the ridge portion are rounded or arcuately curved. This prevents the edge portions of the top end from damaging a surface opposite to the top end even though the edge portions contact such surface. Further, because the ridge portion has the flat bearing surface disposed between the edge portions on the top end, the dynamic pressure generated by the dynamic pressure generating grooves is enhanced as compared with the case in which a top end is rounded all over. This results in an increase in the load-carrying capacity.

In an aspect of the invention, each ridge portion has a sectional configuration of generally rectangular shape when the ridge portion is cut along a plane extending along a direction in which the ridge portion projects.

Therefore, each dynamic pressure generating groove defined between the adjacent ridge portions is rectangularly recessed straight toward a bottom thereof. This permits generation of greater dynamic pressure by the dynamic pressure generating grooves as compared with the case in which each dynamic pressure generating groove is tapered toward a bottom of the dynamic pressure groove. According to this embodiment, therefore, it is possible to achieve a greater increase in the load-carrying capacity of the bearing than that achievable by the first mentioned arrangement of the invention.

The method of manufacturing a dynamic pressure bearing comprising the steps of:

pressing a first die having projections and grooves defined between adjacent projections against an axial bearing surface of a member so as not to allow the member to contact bottoms of the grooves of the first die, thereby forming dynamic pressure generating grooves and ridge portions with rounded edge portions in the member, and

pressing a second die having a flat pressing surface against the ridge portions defined between the dynamic pressure generating grooves, with the flat pressing surface held in contact with a central portion of a top end of each ridge portion, thereby forming a flat bearing surface on the central portion of the top end and causing the round edge portions of the top end to remain round in each ridge portion.

In an aspect of the invention, the first die is so configured that each projection has a sectional configuration of generally rectangular shape when each projection is cut along a plane extending along a direction in which the projection protrudes.

BRIEF DESCRIPTION OF THE DRAWINGS

The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:

FIG. 1A is a sectional view explaining a first step in a method-of manufacturing a dynamic pressure bearing according to an embodiment of the present invention;

FIG. 1B is a sectional view explaining a second step in such method of the embodiment;

FIG. 1C is a sectional view showing the configuration of a bearing surface of a dynamic pressure bearing fabricated according to the method of such embodiment;

FIG. 2A is a sectional view showing the configuration of dynamic pressure generating grooves in a conventional dynamic pressure bearing as formed by etching;

FIG. 2B is a sectional view showing a configuration of lapped ridge portions defined between dynamic pressure generating grooves;

FIG. 3 is a sectional view showing the configuration of dynamic pressure generating grooves in a conventional dynamic pressure bearing as formed by pressing.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS

An embodiment of the present invention will now be described in detail with reference to FIGS. 1A-1C.

The method of manufacturing a dynamic pressure bearing according to an embodiment of the invention is illustrated in FIGS. 1A and 1B. First, as shown in FIG. 1A, a first die 5 having groove forming projections 3, 3 is vertically pressed against an axial bearing surface 2 of a member 1, whereby dynamic pressure generating grooves 6, 6, . . . , 6 are formed on the axial bearing surface 2. As shown in FIG. 1A, the first die 5 has a preset groove depth d1 such that when the first die 5 is vertically pressed against the bearing surface 2, a groove bottom 5a of the first die 5 is spaced from the crest or top end 7A of a corresponding ridge portion 7 defined between the adjacent grooves 6, 6. Therefore, during pressing of the first die 5 against the bearing surface 2, the top end 7A of the ridge portion 7 is not pressed. In this case, as shown in FIG. 1A, each ridge portion 7 separating two dynamic pressure generating grooves 6, 6 is configured to be generally rectangular in section, with its top end arcuately curved or rounded, as cut along a plane extending along the direction in which the ridge portion 7 projects.

Next, as shown in FIG. 1B, a second die 8 having a flat pressing surface 8A is pressed against the rounded top ends 7A (shown in broken lines) of the ridge portion 7, with the flat pressing surface 8A held in contact with a center portion of the rounded top end 7A. As a result, the rounded top end 7A of the ridge portion 7 is changed in shape to be formed as a top end 7B which has a flat central portion, i.e. flat bearing surface 7B-2 and rounded edge portions 7B-1. That is to say, the pressing stroke of the second die 8 is preset so that the top end 7B of the ridge portion 7 is formed to have the rounded edge portions 7B-1 and the flat bearing surface 7B-2. The flat bearing surface 7B-2 is disposed between the rounded edge portions 7B-1. Also, as shown in FIG. 1B, the ridge portion 7 is configured to be generally rectangular in section as cut along a plane extending along the direction in which the ridge portion 7 projects.

The axial bearing surface 2 of a dynamic pressure bearing manufactured according to the above described method of the above embodiment is shown in section in FIG. 1C. Each ridge portion 7 defined between the two adjacent dynamic pressure generating grooves 6, 6 is such that the top end 7B thereof has the arcuately curved edge portions 7B-1 and the flat bearing surface 7B-2 disposed between the edge portions 7B-1. The ridge portion 7 has a sectional configuration of generally rectangular shape when the ridge portion 7 is cut along a plane extending along the direction in which the ridge portion 7 projects, and the edge portions 7B-1 of the top end 7B are rounded The ridge portion 7 has vertical sides 7C extending in a direction normal to a bottom of groove 6.

The dynamic pressure bearing of the above described construction, wherein the top end 7B of each ridge portion 7 defined between two dynamic pressure generating grooves 6, 6 is rounded at edge portions 7B-1 thereof, has an advantage that the edge portions 7B-1 of the top end 7B are prevented from coming into contact with a surface opposite to the top end 7B and accordingly are prevented from damaging the opposite surface. Further, because of the fact that the ridge portion 7 has a flat bearing surface 7B-2 defined between edge portions 7B-1, 7B-1 of the top end 7B, the dynamic pressure generating grooves 6 are capable of generating greater dynamic pressure than in the case where a bearing surface is rounded all over. This naturally results in increased load-carrying capacity.

In the dynamic pressure bearing of the foregoing construction, each ridge portion 7 is configured to be generally rectangular in section when cut along a plane extending in the direction in which the ridge portion 7 projects. Therefore, the dynamic pressure generating groove 6, that is, furrow 6 defined between the two adjacent ridge portions 7, 7, is generally rectangularly recessed straight toward the bottom of the dynamic pressure generating groove 6. This permits generation of greater dynamic pressure by the dynamic pressure generating grooves 6 as compared with the case in which each of dynamic pressure generating grooves is tapered toward its bottom. According to the above described dynamic pressure bearing arrangement, therefore, it is possible to provide a dynamic pressure bearing having a particularly large load-carrying capacity.

As is apparent from the above description, in the dynamic pressure bearing of the invention, because the top end of each ridge portion defined between the adjacent dynamic pressure generating grooves has arcuately curved edge portions, the edge portions of the top end are prevented from contacting and damaging a surface opposite to the top end. Further, the top end of the ridge portion has the flat bearing surface defined between the edge portions, and this permits generation of greater dynamic pressure by the dynamic pressure generating grooves than that possible in the case where the top end is rounded all over. This provides increased load-bearing capacity. Therefore, according to the invention, a dynamic pressure bearing is provided which has a larger load-carrying capacity and which eliminates the possibility of any ridge portion damaging a surface opposite thereto.

According to an aspect of the invention, each ridge portion has a sectional configuration of generally rectangular shape when the ridge portion is cut along a plane extending along the direction in which the ridge portion projects. Therefore, each dynamic pressure generating groove defined between the adjacent ridge portions is rectangularly recessed straight toward the bottom thereof. This permits generation of greater dynamic pressure by the dynamic pressure generating grooves as compared with the case in which each of dynamic pressure generating grooves is tapered toward a bottom thereof. According to this embodiment, therefore, it is possible to achieve a greater increase in the load-carrying capacity of the bearing

According to an embodiment of the invention, there is provided a method of manufacturing a dynamic pressure bearing comprising the steps of:

pressing a first die having projections and grooves defined between the adjacent projections against an axial bearing surface of a member so as not to allow the member to contact bottoms of the grooves of the first die, thereby forming dynamic pressure generating grooves and ridge portions with rounded edge portions on the member, and

pressing a second die having a flat pressing surface against the ridge portions defined between the dynamic pressure generating grooves, with the flat pressing surface held in contact with a central portion of a top end of each ridge portion, thereby forming a flat bearing surface on the central portion of the top end and causing the round edge portions of the top end to remain round in each ridge portion.

Therefore, according to the invention, the flat bearing surface and the rounded edge portion of the top end are formed by the steps of pressing first and second dies against the axial bearing surface. Accordingly, it is possible to fabricate a dynamic pressure bearing which has a larger load-carrying capacity and which eliminates the possibility of a damage being caused to a surface opposite to the axial bearing surface.

In an aspect of the invention, the first die is so configured that each projection has a sectional configuration of generally rectangular shape when each projection is cut along a plane extending along a direction in which the projection protrudes.

According to such embodiment, it is possible to manufacture the dynamic pressure bearing wherein the dynamic pressure generating groove, i.e., furrow defined between adjacent ridge portions, is generally rectangularly recessed straight toward its bottom. Therefore, according to this embodiment, it is possible to manufacture a dynamic pressure bearing having a larger dynamic pressure generating capacity than that in the case where dynamic pressure generating grooves are tapered toward their bottoms.

The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims. 

What is claimed is:
 1. A method of manufacturing a dynamic pressure bearing, said method comprising:pressing a first die having projections and grooves defined between adjacent said projections against a surface of a member and thereby deforming said member to generate therein grooves and ridge portions, with each said ridge portion having a rounded outer end, while preventing material of said member from coming into contact with bottoms of said grooves of said first die; and pressing a flat pressing surface of a second die against rounded center portions of said rounded outer ends of said ridge portions, and thereby deforming said rounded center portions into flat center portions, while maintaining rounded edge portions of said outer ends of said ridge portions that border said flat center portions.
 2. A method as claimed in claim 1, wherein said first die is configured such that each said projection thereof has a sectional configuration of generally rectangular shape when said each projection is cut along a plane extending in a direction of protrusion thereof. 